Integrated Melting and Holding System

This integrated system combines melting and holding in a single unit, designed for aluminum alloy processing. It features low temperature immersion melting at 720 to 740 degrees Celsius, which significantly reduces oxidation and lowers melt loss by 2 to 3 percentage points. The advanced heat recovery and staged combustion achieve thermal efficiency above 75 percent, cutting energy consumption by 15 to 20 percent compared to conventional designs. The dual-chamber configuration allows continuous melting while holding molten metal ready for pouring. The intelligent PID control system maintains temperature accuracy within plus or minus 3 degrees Celsius, ensuring consistent metal quality. The built‑in degassing and settling functions further purify the melt, reducing hydrogen content below 0.12 ml per 100g Al. The unit is available in capacities from 15 to 25 tons, model SYC‑RBYT15T to 25T, suitable for large‑scale die casting and foundry operations. The robust refractory lining, made of h…